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From raw material to finished product, Process is the complete and specialized solution for chemical production control and efficiency, at every stage, so you can make the most of your company's full potential.
The shredder is essential for reducing solid materials to smaller sizes, preparing the raw material for the next production steps. Automated, it guarantees a continuous and efficient flow, optimizing productivity and facilitating processing.
The mixer ensures the homogeneous combination of the components, ensuring the quality of the final product. Ideal for industries that require precision, it automates mixing and optimizes production time, offering consistency in each batch.
The reactor conducts chemical reactions with strict control, optimizing the transformation of the inputs. With precision in temperature and pressure, it maximizes efficiency and is vital for complex chemical industry processes.
Liquid filling automates the filling of containers, adjusting to different volumes with high precision. The system ensures that each package receives the correct quantity, reducing waste and maintaining quality.
The solid filling, ideal for powdered or granulated materials, guarantees precision and speed in filling. Automated to avoid errors, it maintains product quality from production to final delivery.
The best return begins with the right purchase.
Purchasing and Receiving
Process's quotation and purchase analysis functionality assists in making decisions for the best purchase, considering several variables. It also checks the order upon receipt and allows automatic blocking so that qualification tests can be carried out and then released for production.
Block K and FCI are also supported by the application.
The right input, for the correct cost.
Development, Engineering, and Costs
With Process, product development is complete. From the creation request, the design of the project, the execution schedule, the monitoring and validation of all phases, to the approval of the technical data sheet. Operacional support for product and process engineering is specific to each segment, and is intelligently structured to make the most of industrialization, in addition to automatically generating the management cost, standard or per product, and after production is completed, the actual cost.
Essential in the development of any industry, quality control guarantees the perfect conduct of production, customer satisfaction and company credibility. The Process manages the qualification of raw materials, inputs, and manufacturing processes specific to each industrial segment, including quality control for the finished product, according to the criteria established by the clients.
Because it is a specialized solution, Process specifically serves laboratories serving the various segments, whether chemical, physical, process or water. Color development, recipes, and processes are integrated with colorimetry and pipetting automation, optimizing laboratory activities.
Process performs preventive maintenance, for time or production, and also corrective maintenance, due to machine shutdown or request, all synchronized with the purchasing area and with production planning. The system controls labor resources, the generation of maintenance scripts, the storage of parts, costs, histories, and defect statistics.
Automatable flows.
It allows the personalized creation of process flows, including tasks such as sending emails, WhatsApp, SQL execution, HTTP integrations, and others. Highly adaptable to needs, the flow can be triggered from a schedule, or through triggers in tables.
APS Finite capacity planning and programming, the best use of manufacturing resources.
The solution allows resource planning to be carried out considering finite production capacity in real time, with the intelligent sequencing of orders, Gantt, and production control.
The SGT also allows the management of third parties.
No-code dashboards. Open to external data.
Resources that seek all the vital information from the various integrated operations, which are configured and presented in dashboards, for optimal business management.
S&OP Sales and operations planning tailored to the niche.
With Operacional solutions, you gain the agility to outline future objectives, goals, scenarios, predict facts, select actions, and perform financial results simulations. The information is based on the reality of the industry and is an important strategic tool for efficiency and better decision-making.
Complete management of storage and movements.
Keep the storage organized, located, and qualified, with full control of the movements. Process offers agility and precision when moving inventories, including raw materials and inputs, products in process, intermediate products, and finished products.
Commercial operation dynamic and precise.
Commercial, Order Fulfilment, Billing, and Shipping
A web and mobile sales solution, it is a direct interface with customers and representatives, and it even predicts the delivery date when entering the order. Billing is optimized on a daily basis, with the automatic suggestion of sorting orders. The solution provides reliable information, which guarantees the delivery of the right product, in the right quantity and quality, and within the expected time frame, improving the relationship with customers.
Significant reductions in delivery lead time
The SGT helps ensure deliveries within the contracted quantity, quality, and time frame.
We serve textile and chemical industries that know that the best business results are achieved with each process carried out more efficiently. The industries that are with Operacional value continuous improvement.
The price of Operacional's solutions depends on the complexity of each operation. That's not to say that the solution isn't standardized. We combine the best of client culture and expertise and the strategic intelligence of our consulting team specialized in the various production disciplines, and with the flexibility of our technology to adapt to the specific needs of each client's operation. The costs are calculated by the hours needed for the consulting, implementation, and customization processes. In addition to the service fees provided, there is a single amount for each simultaneous license - Assignment of Right to Use (CDU) - and a monthly amount - Monthly Unique License (LUM) - also charged for each active license.
You can choose to start using Operacional's solutions in specific segments of the operation and then adopt other modules. All of them can be integrated, and some modules depend on others to work, and the more processes in the system, the greater the control and efficiency of the operation, directly impacting the results. It is worth remembering that Operacional solutions can be integrated with other management and automation systems.
We have standard systems, with native standards, and customization is configured according to each management project, according to the functional requirements and objectives of the company. For each area covered by the systems, these requirements range from basic to the highest level of complexity, and our technical team provides all the necessary support in identifying and fulfilling the necessary adjustments and updates. Companies that seek continuous improvement rely on Operacional flexibility to develop customized functionalities that solve specific challenges or that enable unique, tailor-made management processes.
